WALDRICH COBURG S 22-10 GM 500 CN16 M CNC GANTRY TYPE MILLING MACHINE

Milling support dismantled. Completely stripped to single parts. Parts checked, replaced/repaired, and controlled. Replacement of the scraper Saddle dismantled. Slides scraped. Repair or replacement of all worn parts. New oil lines. New hydraulic components Milling spindle dismantled, cleaned, checked and greased. New milling spindle. New bearings. Replacement of all hydraulic components. Replacement of any worn parts. New oil lines. Tool clamping checked, function fully checked. New sealing. Milling gear box. Replaced all worn parts. New bearings and seals. Replacement of gears. Replacement of the old spindle motor with a new 105 KW AC Motor. Fitting of the motor flange and covers. Gearbox controlled/checked and test run. Installation of a new encoder Z-Axis work. Installation of a new 1FT6 drive and fitted accordingly. Replacement of every second gear and adjusted the backlash. Replacement of the ballscrew. New energy cable carrier with pipes and cables. Fitting a new Heidenhain linear measurement scale LC 183. New limit switches X-Axis work. Fitting 2 new 1FT6 drives with mechanical adjustment. Fitting a new Heidenhain linear scale LB382C on the left side and the right side. The gantry synchronized movement now controlled in Gantry Function. New carrier chains. New cables and oil pipes in the carrier chains. Replacement of the limit switches. Overhaul of the feed gear box. Replace all bearings and seals. Replace all worn parts. Replacement of every second gear and adjusted the backlash. Test run the overhauled gearbox. Replacement of the Hydraulic- and Hydrostatic parts. New lubrication and Hydrostatic pumps. New cable carriers. Y-Axis work. Fitting a new 1FT6 drive with mechanical adjustment. Fitting a new Heidenhain linear scale LB382C. New cable chain/cable carrier. New cables and oil pipes in the carrier chains. Replacement of the limit switches. Overhaul of the feed gear box. Replace all bearings and seals. Replace all worn parts. Replacement of every second gear and adjusted the backlash. Replacement of the ballscrew anchor in the gearbox. Test run the overhauled gearbox. Fit a new ballscrew with rotating nut in the gearbox. Replacement of the Hydraulic- and Hydrostatic parts. New lubrication pumps. New cable carriers. W-Axis work. Fitting 2 new 1FT6 drives with mechanical adjustment. The crossrail compensation via adjustment motor is replaced by 2 x linear scales LB382C and the gantry function. Overhaul of the feed gear box. Replace all bearings and seals. Replace all worn parts. Replacement of every second gear and adjusted the backlash. Replacement of the ballscrew anchor in the gearbox. Test run the overhauled gearbox. Fit 2 x new ballscrew with rotating nut in the gearbox. Replace all hydraulic parts. New lubrication pumps. New brakes and clamping systems. 2x new weight compensating balancing cylinders for the W-Axis. Work on the Hydraulics, Coolant unit and wet milling unit. Replacement of all pressure switches, valves, hydraulic switches. New parts for the hydraulic unit for clamping the crossrail. New parts for the hydraulic unit for crossrail lubrication. New parts for the hydraulic unit for bed slides and for hydrostatic screws. New re-cool unit. Replace many/most pipes in the machine. New pumps and flow controller for wet milling unit. Modernizing the Electrical Cabinet and the CNC control. NC-Components for Siemens Sinumerik 840D. Siemens 840D control OPO15 with 15“ TFT monitor PCU 050 Machine control panel USP interface to transfer NC programs NCU 573.X Profibus connection Measurement cycles (Siemens standard) Technology cycles (Siemens standard) Hand controller with 10 m cable Teleservice package Siemens option DNCMachine and ethernet Interface New control panel Siemens 840D NC components für Siemens 840D New electrical cabinet and new electric installation The new control cabinet with the corresponding drive components (power units, controls, feedback feed unit, mains filter), bus components, machine switch and the part for the PLC is renewed.) The control cabinet is equipped with a door mounted cooling unit completely fitted. New protective cabled for feed motors and spindle motor. New cables for the measuring systems. New cable carrier chains including installation for X,Y,Z Axes. New control cables and installation of peripherals New supply lines for auxiliary units Complete milling support installation Renishaw cable A-4113-0304 (2 x 50 m) DNC machine connection cable up to the electrical cabinet (foundation) Renishaw System installed